Machine vision for roll-to-roll and sheet manufacturing

Every roll inspected, graded and traceable. On every line.

One Box Vision builds inspection systems from commercial off-the-shelf components and the software that turns inspection into decisions: ImageFlow finds the defect, Roll Tagger locates it to the metre and acts on it, Roll Grader grades the roll against your policy.

ImageFlowRoll TaggerRoll Grader
ONE BOX - inspection, roll tracking and roll grading in one suite

Three products, one roll record

Each product does one job well. Together they share one versioned roll record from the camera to the unwind.

Inspect

ImageFlow

Our tried and tested vision inspection software: a complete inspection solution for all converting processes, from surface and print inspection to metrology and code verification.

  • Surface inspection
  • Print inspection
  • Measurement and colour
  • All existing ImageFlow capabilities, unchanged
ImageFlow
Identify and act

Roll Tagger

Roll identity, encoder truth, operator tags and all plant I/O. Map it on the rewind, remove it on the unwind.

  • Roll identity and production runs
  • OPC UA, MQTT/UNS, DIO
  • Stop/slow at the slitter and unwind
  • Position-true live roll view
Roll Tagger
Grade and archive

Roll Grader

The plant hub. Reviews every roll, grades it against your quality policy, plans the slit, archives across lines and learns from your reviewers.

  • Policy-based grading
  • Slitting plans and genealogy
  • Cross-line archive and reports
  • AI-assisted review
Roll Grader

Inspection solutions

Turnkey systems built on ImageFlow and Astro hardware.

How a roll moves through One Box

From the camera to the daughter roll, in four steps.

Inspect

ImageFlow detects and classifies defects on the moving web.

Locate

Roll Tagger binds every defect to roll identity and a true machine-direction position.

Grade

Roll Grader reviews the roll, applies your policy and plans the slit.

Act

The graded roll map returns to Roll Tagger at the slitter and unwind for stop/slow and daughter-roll grades.

Industries

From feasibility to production

We design, build, integrate and support complete vision systems.

Consult

We analyse your application, understand your requirements and define the scope.

Design

Camera, optics, lighting and software, engineered for your material and speed.

Build

Developed, integrated and tested in our lab before it reaches your floor.

Deploy

Installed, commissioned and validated on your line.

Support

Training, remote diagnostics, maintenance and upgrades.

Our services

Why One Box Vision

Works with what you have

Any existing inspection system, ImageFlow or third-party, is augmented with Roll Tagger and Roll Grader. Nothing is ripped out.

Open architecture, COTS hardware

Every system is built from commercial off-the-shelf components in an open system, so your own engineering team can support it.

One roll record, end to end

Inspection, identity, grading and unwind action all share one versioned record, position-true to the metre.

Safe by architecture

Control stays on the line. If the hub is down, every line keeps running and alarming; only grading waits.

AI that learns from your team

Every reviewer action in Roll Grader is a training label. The model proposes, your people decide.

Plant-wide data

Every roll record is archived and available to your historians, MES and analytics at line, site and enterprise level.

Built for the people who run converting lines

End users

Converting plants with engineering and IT teams who want every roll graded and traceable across every line.

Machine builders

OEMs building Roll Tagger and ImageFlow into slitters, rewinders, coaters, printers and laminators.

Integrators

System integrators delivering One Box as part of a larger automation or quality project.

Licensing. Perpetual licences, priced per site, per line and per device, so the price follows your footprint. Start with one device or one hub and grow.